Build Your Own Modular Sneeze Screen – 5mm

Polyvinyl chloride (PVC) is a popular thermoplastic, ranked as the third most widely used plastic in the world. It’s odorless, solid, brittle, and generally white in color.

Polyvinyl chloride

PVC foam board is a lightweight, rigid material often used to create signs and displays. As it is durable and robust, it’s ideal for outdoor use as it is resistant to rain and resistant to wind and sunlight. It is made from a combination of polyvinyl and polyurea which makes a strong and versatile foam board which lends itself to a range of applications. PVC foam board is available in a range of thicknesses, and used for a wide range of indoor and outdoor applications including interior and exterior signage, exhibition stands, point of purchase and exhibition boards.

To bed aluminium composite panels you can use a bending press, folding machine and roll bending machine to create the required shapes you need.

Aluminium composite is a piece of polyethylene, sandwiched by aluminium layers on either side producing a versatile sheet material that looks great.

Aluminium composite panels are best cut using a power saw with blades that have bevelled alternative teeth. Jigsaws, band saws and fret saws are all suitable. If your aluminum sheets are 3mm or thinner, they can also be cut with a guillotine.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

Polycarbonate is a thermoplastic that comes in a sheet from. It’s very strong and doesn’t absorb much moisture which means it’s resistant to impact and water damage.

Begin by flat laying your sheets and glazing bars to make sure the sheets fit the structure correctly with no gaps. Starting with the glazing bars, these should be placed on the edges of the roof, insert your fixings into pre drilled holes, these should be around 500mm apart, to effectively secure your bars ready for the sheets. If your roof requires eaves fillers these should be added at this point before adding the sheets. Start by attaching one to the glazing bar and one on the end of your roof, then line up the sheets on the roof ready for fixing. With a glazing bar attached between each sheet you can ensure any gaps are properly sealed. Once the sheets have been aligned on the roof and attached with bars you can add the screws and caps to secure everything. You can then remove the protective film from the sheets and begin drilling additional screws and fixings to further strengthen the structure.

Polycarbonate sheets can be cut using scissors or a jigsaw, but a circular saw is the ideal tool to use, especially if you’re cutting larger pieces of the material.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

PETG is less brittle and more pliable than PET making it ideal for bottles and it also has better shock resistance as well as being better suited to high temperatures.

PETG, also known as Polyethylene terephthalate glycol, is a thermoplastic polyester that boasts significant chemical resistance, formability, and durability for manufacturing.

High impact polystyrene hosts a range of beneficial properties including:
Malleability
Strength
Durability
Lightweight
Colour, texture and gloss options
Cost effective
Environmentally friendly
Versatility

High impact polystyrene can be used for a vast number of projects including:
Signs and displays
Shop fittings
Luggage
Dance studio flooring
Sanitary ware
Home appliances
Cosmetics

High impact polystyrene is a versatile, cost-effective, impact resistant material which is easy to vacuum form and mould into shape, making it very popular for signage and stands. It is available in a range of colours, gloss levels and textures to suit a number of different projects and can be remoulded several times making it environmentally friendly.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

One of the main benefits of acrylic perspex is how easy it is to work with. It can be cut with standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To cut acrylic by hand, the best option is a fine tooth hacksaw. The edges may need polishing after to help the shine return to the material.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

One of the main benefits of acrylic perspex is how easy it is to work with. It can be cut with standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Installing acrylic mirrors is easy, they can be cut to bespoke measurements to meet your requirements and pre-drilled with holes so they are ready to hang with nails or hooks. Alternatively, these lightweight mirrors can be mounted using adhesive sticky pads which mean they will sit flat against a surface.

Acrylic mirror sheets are a highly reflective, lightweight mirrored surface with a durable hard panel on the back. It’s shatter resistant and has high impact strength making it a common alternative to glass and ideal for environments where safety is paramount.

One of the main benefits of acrylic perspex is how easy it is to work with. It can be cut with standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To cut acrylic by hand, the best option is a fine tooth hacksaw. The edges may need polishing after to help the shine return to the material.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To cut acrylic by hand, the best option is a fine tooth hacksaw. The edges may need polishing after to help the shine return to the material.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To cut acrylic by hand, the best option is a fine tooth hacksaw. The edges may need polishing after to help the shine return to the material.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area thermoformable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper buff the surface in a circular motion and then repeat with a dry piece of the same sandpaper. Continue alternating between the wet and dry pieces, rubbing for a few minutes at a time. If it begins to look frosty this is just part of the process and these will disappear as you keep sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To cut fluorescent acrylic by hand, the best option is a fine tooth hacksaw. The edges may need polishing after to help the glossy finish return to the material and help the fluorescent colour shine.

To bend most types of acrylic, the process is done by heating the sheet which makes the heated area flexible and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry to help them look like new. Using a piece of damp, 800 grit sandpaper in a buffing motion gently sand the surface before repeating with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto a material of your choice.

To cut vario acrylic by hand, the best option is a fine tooth hacksaw. The edges may need polishing after to help the shine return to the material.

To bend most types of acrylic including vario, the process is done by heating the sheet which makes the heated area malleable and is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish most types of acrylic, fine grit sandpapers are the best option alternating between wet and dry. If your vario acrylic needs some TLC, use a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Alternate between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear eventually during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

We offer an in-house printing service which you can use to print logos, images and wording onto.

Acrylic is very easy to work with and can be cut easily using standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

Heat is used to bend most types of acrylic, creating a thermoformable area which is then able to be bent into place. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To polish this kind of acrylic, fine grit sandpapers are the best option alternating between wet and dry. Start with wet 800 grit sandpaper in a circular motion and then repeat with a dry piece of the same sandpaper. Alternate between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear eventually. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine like new.

Plastic Sheets Direct offers an in-house printing service which you can use to print logos, images and wording onto.

To cut acrylic by hand, the best option is a sharp, fine tooth hacksaw. Make sure you secure the material within a vice to avoid damage from friction or vibrations. The edges may need polishing after to help the shine return to the material.

One of the main benefits of acrylic perspex is how easy it is to work with. It can be cut with standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

Acrylic is very low maintenance and doesn’t require any special cleaning products to keep it in tip top condition. Using a cotton ball to remove any lint, gently run this over both sides of the material, then using warm, soapy water or a specific acrylic cleaner, use light pressure to gently buff the surface. Never use chemicals to clean acrylic – they will damage it. Here are ones to avoid:
Any ammonia-based cleaner e.g. window and glass cleaners
​Abrasive or caustic cleaners
WD-40 or any other petroleum-based chemical
​Scrubbing pads or other abrasive pad

Using a piece of wet, 800 grit sandpaper, run this over the scratch(es) in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. If it begins to look frosty this is just part of the process and these will disappear during the sanding. Move onto the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

To polish metallic acrylic, fine grit sandpapers are the best option. Using a piece of wet 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same grit sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. It may begin to look frosty, but this is just part of the process and these will disappear during the sanding. Move on the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a clean, soft, dry cotton cloth.

To bend most types of acrylic, the process is done by heating the sheet which makes it malleable so it can be bent into shape. This can be done with a heat gun, line bending machine or any heat source within your workshop.

To cut acrylic by hand, the best option is a sharp, fine tooth hacksaw. Make sure you secure the material within a vice to avoid damage from friction or vibrations. The edges may need polishing after to help the shine return to the material.

Here at Plastic Sheets Direct, we offer an in-house printing service which you can use to print logos, images and wording onto your material.

Mirrored acrylic is very easy to work with as it’s lightweight and maneuverable. It can be cut with standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

Acrylic mirror sheets are a highly reflective, lightweight mirrored surface with a durable hard panel on the back. It’s shatter resistant and has high impact strength making it a common alternative to glass and ideal for environments where safety is paramount.

Installing acrylic mirrors is easy, they can be cut to bespoke measurements to meet your requirements and pre-drilled with holes so they are ready to hang with nails or hooks. Alternatively, these lightweight mirrors can be mounted using adhesive sticky pads which mean they will sit flat against a surface.

To polish metallic acrylic, fine grit sandpapers are the best option. Using a piece of wet 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same grit sandpaper. Keep alternating between the wet and dry pieces, rubbing for two to three minutes at a time. It may begin to look frosty, but this is just part of the process and these will disappear during the sanding. Move on the grade 1200 paper and continue with the circular buffing motions, before drying to area fully with a clean, soft, dry cotton cloth.

To bend most types of acrylic, the process is done by heating the sheet which makes it malleable so it can be bent into shape. This can be done with a heat gun, line bending machine or any heat source within your workshop.

One of the main benefits of metallic acrylic is how easy it is to work with. It can be cut with standard workshop equipment including hand saws and power saws. The below tools can be used:
Score and break
Handsaw
Jigsaw
Bandsaw
CNC Laser/Router cutting

With a flat, smooth surface, acrylic is ideal for printing photos, images, logos and text on with either a matte or gloss finish. At Plastic Sheets Direct we offer an in-house printing service to put any images, wording or logos you require onto your plastic of choice.

To polish most types of acrylic, including glitter, fine grit sandpapers are the best option alternating between wet and dry. Using a piece of wet, 800 grit sandpaper in a circular, buffing motion and then repeat with a dry piece of the same sandpaper. Alternating between the wet and dry pieces for a few minutes at a time. Move onto the grade 1200 paper and continue with the circular buffing motions, if it begins to look frosty this is just part of the process and these will disappear during the sanding. Next, dry the area fully with a soft, dry cotton cloth. If you have acrylic polish, this will help the material shine and look as good as new.

To bend most types of plastic material, the process is done using heat to create a thermoformable area which can then be bent into place. You can do this with a heat gun, line bending machine or any heat source within your workshop.